The thing that concerns me about 6AS7s, it that they emit cathode sparks in my Tektronix 530 curver tracer at zero grid.That is consistant with your statement of cathode coating failure as it appears the sparks are bits of cathode coating. They actually look like sparks off of a 4th of July sparkler.The 6AS7G begins to develop grid current at about -15V or so; 0 volts on the grid is pushing them pretty hard (a bank of 12 power tubes at 0v on the grid can pop a 15 amp fuse rather quickly BTW). Despite that our driver circuit can push them to +15 volts on the grid while maintaining linearity.
Here are some tips for reducing arcing:
Precondition the tubes by putting filament current on them for at least 72 hours if you have the Russian variant (6H13C). If you have the Chinese (6N13) or American (6AS7G) tubes you will want to precondition for 96 hours. If B+ is applied before preconditioning or at any time during the process, you may consider the process ended. We built a jig for just this purpose. Preconditioning reduces premature arcing and can double the life of any power tube.
The Russian and Chinese tubes hold up much better in this regard. The 6AS7GA and its 6080 variant to the GA should be avoided for use in our amps- the grid heatsink is much smaller and tends to warp with grid current.

